One of the most important concerns facing any company today is worker safety. Maintaining a safe environment is among the top priorities for most organizations, since safety translates into higher production levels, lower insurance rates, and better overall worker performance. With fewer lost-time accidents, companies run more smoothly and save money, as well as provide a better place for their …
Processing metal tubes starts with two major groups of operations: cutting and end-finshing. Many machines can do one of these things well, but not the other. For example, some stationary lathe machines cut metal tubing with a fair degree of accuracy, although vibration tends to be a problem for conventional cut-off lathes, leading to inaccurate cuts and high tool wear. …
An MES or Manufacturing Execution System is more than just production management software. This system can help you handle the toughest and most complex orders, by creating a smooth workflow from raw material to finished product. With the right equipment and data transfer infrastructure in place, you can reduce setup time and scrap and be sure of consistent product flow. …
Having made the wise investment in a rotating-head tube cutoff machine, the next step should be obvious: taking care of your machine so you get continuous production for years to come. Unfortunately, this may not be as easy as it sounds. Many business owners do not understand the maintenance schedule for a high-end machine very well, or the managers they …
One of the biggest problems producers face in processing metal tubes, particularly if they want to finish as well as cut, is excessive steps. Every time production stops for changeovers or recalculations, time is wasted unnecessarily. The ideal system is streamlined, offering producers seamless loading, cutting, finishing, and unloading or packaging options. But for many producers, this process is cumbersome. …
In the world of manufacturing, automation is often the key to productivity increases. While productivity is important, it is also important not to lose sight of the creativity required to produce excellent materials. While some claim that automation can destroy creativity, turning every manufacturing process into a “cookie cutter” operation, this is not necessarily true. With the right machines, your …
The old saying, “There is a perfect tool for every job,” is particularly true when discussing the efficiency of tube fabricating plants. How you manage your workers’ time and effort can often determine whether you are making money or losing it. Therefore, having the right equipment is not just a matter of making work easier for everyone; it may also …
Efficient production is the key to profitability for any manufacturing company. As manufacturing plants work to improve efficiency, many are utilizing a Manufacturing Execution System (MES), which is a computerized solution on the manufacturing floor to process raw material into finished goods. An MES monitors and controls the complex data surrounding these processes with the goal of ensuring efficient output. …
A typical tube cutoff machine is built on a relatively simple and straightforward concept. The machine is loaded by a worker with a number of metal tubes, the cutting mechanism cuts them to length, and the tubes are unloaded by a worker. This setup is fine for small batches and for a company with plenty of low-cost labor, but what …
Tube fabricators and processors are always looking for ways to increase production and reduce costs. With any high-volume tube fabricating operation, the first steps in the process are handling tube bundles, cutting tubes to length and then moving the cutoff tubes to the next operation. This tube cutting process is required for all your raw tube material, and it can …