tube processing system

Managing Large and Complicated Orders With an MES System

Fred Hautau Dual-Blade Tube Cutoff, Endfinish & Bore, MES System, RC Compact Tube Cutoffs, Tube Handling, Tube Loading Systems

An MES or Manufacturing Execution System is more than just production management software.  This system can help you handle the toughest and most complex orders, by creating a smooth workflow from raw material to finished product. With the right equipment and data transfer infrastructure in place, you can reduce setup time and scrap and be sure of consistent product flow.  …

RC50-60-Tubes

Finishing Processes for Metal Tubes

Fred Hautau Custom Systems, Tube Handling, Tube Loading Systems

If you use tubing in manufacturing your product, an out-of-date tube cutting process may be limiting your overall production.  You might consider just upgrading to an automatic cutoff saw or an automatic cutoff lathe. However, if your specifications require that the cut pieces to be deburred, chamfered or end-finished, the cutting operation is the easy part. The secondary deburring or …

Automatic tube unloading and packing

Eliminating Steps in Production With A Rotating-Head Cutoff Machine

Fred Hautau Custom Systems, Dual-Blade Tube Cutoff, Tube Handling

One of the biggest problems producers face in processing metal tubes, particularly if they want to finish as well as cut, is excessive steps.  Every time production stops for changeovers or recalculations, time is wasted unnecessarily.  The ideal system is streamlined, offering producers seamless loading, cutting, finishing, and unloading or packaging options. But for many producers, this process is cumbersome.  …

Five Ways to Streamline Your Production Process

Caldiatech Custom Systems, RC Compact Tube Cutoffs, Tube Handling, Tube Loading Systems

When it comes to your production processes, streamlining is the key to increasing profitability.  Although everyone realizes this, not all business owners are sure how to go about making their processes more efficient and effective, reducing waste, or spotting areas needing improvement.  Here are a few tips to help you streamline production and increase worker safety and productivity. Improve quality …

705 Tube unloading system

Why The Right Tools Maximize Efficiency in Tube Cutting

Caldiatech Dual-Blade Tube Cutoff, Tube Handling, Tube Loading Systems

The old saying, “There is a perfect tool for every job,” is particularly true when discussing the efficiency of tube fabricating plants.  How you manage your workers’ time and effort can often determine whether you are making money or losing it.  Therefore, having the right equipment is not just a matter of making work easier for everyone; it may also …

Cutting Tubes In-House or Buying Pre-Cuts

Fred Hautau Custom Systems, Dual-Blade Tube Cutoff, RC Compact Tube Cutoffs, RC H-Series Tube Cutoffs, Tube Handling

Manufacturers who use metal tubing in their products have a few choices when it comes to buying their raw tube material. High-volume operations usually purchase tubing directly from a mill and use high-speed, automatic tube cutting machines. These cutting systems often transfer the cut pieces directly to a complete production line. Low-volume manufacturers generally purchase full-length tubing and use a …

Tube Cutting and MES Integration to Improve Efficiency

Caldiatech Custom Systems, Dual-Blade Tube Cutoff, Tube Handling, Tube Loading Systems

Efficient production is the key to profitability for any manufacturing company.  As manufacturing plants work to improve efficiency, many are utilizing a Manufacturing Execution System (MES), which is a computerized solution on the manufacturing floor to process raw material into finished goods.  An MES monitors and controls the complex data surrounding these processes with the goal of ensuring efficient output. …

RC50-60-Tubes

Getting Creative With Rotating Head Cutoff Machines

Caldiatech Custom Systems, Dual-Blade Tube Cutoff, RC Compact Tube Cutoffs, Tube Handling, Tube Loading Systems

Rotating head tube cutoff machines have completely reorganized the workflow of producing and processing in the metal pipe industry. Those with factories or plants dedicated to creating metal pipe products are discovering that with a rotating head cutoff machine, they can quickly streamline their procedures and make the entire process less labor-intensive and more efficient.  However, many of these same …

tube pin-stamp marking

The Workflow of Metal Tube Processing

Caldiatech Dual-Blade Tube Cutoff, Tube Handling, Tube Loading Systems

For a manufacturer and processor of all types of metal tube products, such as pipes, it is very important to have good productivity and workflow on the factory floor.  In fact, it is not an exaggeration to say that workflow can make the difference between a profitable business and one that does not make money for the owner.  Focusing on …

Tube Loading Systems

Automatic Tube Loading Options

Fred Hautau Custom Systems, Tube Handling, Tube Loading Systems

Tube fabricators and processors are always looking for ways to increase production and reduce costs. With any high-volume tube fabricating operation, the first steps in the process are handling tube bundles, cutting tubes to length and then moving the cutoff tubes to the next operation. This tube cutting process is required for all your raw tube material, and it can …